Green Belt Process Improvement Methodologies - 2019

DMAIC Projectleader
Description: 

This "Process Improvement Methodologies” Green Belt combines the rigorous, statistical approach of Six Sigma with the simplicity and speed of the Lean philosophy. This allows participants to achieve the challenging financial goals of their company faster and in a more efficient way. The continuous success of companies is more and more depending on the presence of specialized collaborators who can optimize processes in team as well as production, service and administrative processes.

Program: 

The Green Belt course consists of 3 work sessions each of 3 consecutive days. Each work session offers a mix of theoretical foundation and practical exercises.

  • Each participant should preferably have a project regarding process improvement.
  • During the training, there are feedback moments about the progress and possible problems in these projects.
  • Each session provides the opportunity for exchanging experiences with other participants.
  • At the end of the training an exam is administered and participants who get a score of 70% or higher will receive a Green Belt certification.

Course language is Dutch, course material is English.

Summary of content

  • Analysis techniques to recognize waste in your own business processes.
  • Project prioritization tools based on the differences between chronic and acute problems.
  • Selection criteria for choosing the right approach / tools regarding the defined problem.
  • A thorough knowledge of the Lean-Six Sigma DMAIC methodology: as a project management structure, as a statistic toolbox, as a lean toolbox, as a problem solving toolbox
  • Teamwork approach in process improvement projects.
  • Change Management approach by managing a process improvement project.

Training topics:

DIAGNOSIS

  • Basic philosophy of Lean-Six Sigma DMAIC
  • Lean principles: value, value stream (mapping), create flow, establish pull, pursue perfection
  • Identifying wastes in the process: 7 technical + 3 human wastes
  • Chronic vs. Acute variation: the Kepner-Tregoe approach to acute variation

DEFINE

  • Defining your process improvement project (business case, project charter, social contract, stakeholder analysis, communication plan)
  • Visualization of the process (SIPOC, flow chart, value stream mapping, ...)
  • Voice-of-the-customer (KANO, CTQs, ...)

MEASURE

  • Funneling (priority matrix, FMEA)
  • Data collection plan (TAKT-time, lead time cycle time, operational definition,…)
  • Visualization of data (histogram, Pareto chart, time plot, box-plot,…)

ANALYZE

  • Root cause analysis (5 WHY’s, Ishikawa, 6 M’s)
  • Value added – non value added analysis
  • Data-analysis (stratification, hypothesis-testing, regression)

IMPROVE

  • Generate, evaluate and select the solutions (brainstorming, creativity , selection- and decision making techniques)
  • Creating an efficient process: linking value added activities according to the pace and the demand of the customer
  • Lean Toolbox: 5S, line balancing, visual management, standard work, Kanban
  • Lean Manufacturing: SMED, OEE
  • Lean Services: Service Value Analysis, Conwip

CONTROL

  • Control charts (Statistical Process Control) and process capabilities
  • Securing the results: standardization, documentation, training,…
  • Determining  the Lean-Six Sigma KPI’s

 

Trainers: 

Kurt Maegherman & Katia Van den Bremt (both trainers facilitate trainings and assist companies in implementing Process Improvement Methodologies)

 

Testimonial: 

Companies which already participated: Alcon, Aleris, Balta, Bonar, bPost, Bekaert, Coca-Cola, Janssen Biologicals, Genmab, Griffith Laboratories, Janssen Pharma, Monsanto, NMBS-Holding, Philips Lighting, Rousselot, Tibotec-Virco (J&J), ... 

  • "The training helped me to understand how to solve complex problems in a structured way..."
  • "The training is highly applicable within my own work area, it is very practical..."
  • "Useful not only for Six Sigma projects, but certainly also in my daily life / work..."
  • "After the Green Belt training, you realize what you’re getting yourself into when starting a process improvement project..."
  • "Very open attitude of the trainers, they responded well to needs of the group..."
  • "Certainly one of the better courses..."
  • "Insight into the practical use of these methodologies, case studies are realistic..."
  • "The training convinced me of the practical use of statistics..."
Extra information: 

Participants who, after attending the Green Belt training, want to gather an even more in depth knowledge of the Six Sigma methodology, may consider joining our Six Sigma Black Belt training. Participants who, after attending the Green Belt training, want to gather an even more in depth knowledge of the Lean methodology may consider joining one of our Advanced Lean trainings.

Inschrijven mogelijk
Location: 

Domein Martinus, Zoersel

Price: 

 € 5500 (excl. VAT)
(discount of 15% starting from second participant of same company)

Stanwick is recognized for payment through the KMO-portefeuille.
Price includes course material, demo version statistical software Minitab and lunch.
Overnight stays are not included, but may be requested when booking.
 

Date: 
March 19-20-21, 2019 + April 23-24-25, 2019 + May 21-22-23, 2019

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